Engineering, electrical and automation

We design and implement automation solutions that increase operational efficiency, reduce failures and promote greater control over industrial processes.

Special Automation Solutions

Development of customized solutions that meet the specific demands of each operation, including critical processes and environments with demanding technical requirements.

Systems integration (PLCs, HMIs, industrial networks):

We connect various devices and platforms to ensure data exchange between shop floor systems, supervisors and management systems.

Control and Supervision (SCADA, PLC, HMIs):

We design robust control architectures and supervisory platforms that enable real-time monitoring, alarms, history and greater operational safety.

Machine and Process Automation:

We automate everything from simple equipment to complete production lines, focusing on performance, reliability and reducing human intervention.

Design and Implementation of Robotic Cells:

Implementation of cells with collaborative or traditional industrial robots, optimizing critical stages such as assembly, welding, palletizing, among others.

Mobile robotics solutions with AGV, AMR and LMR:

We supply autonomous vehicles that optimize the internal transport of materials, reducing cycle times and increasing logistical security.

Turnkey projects:

We deliver complete solutions, from engineering to execution, with Cast Group's sole responsibility, ideal for medium and large projects.

Projects and services that guarantee reliable electrical infrastructure and integrated instrumentation systems to monitor and control process variables.

Industrial Electrical Projects:

Development of projects in accordance with technical standards, with a focus on performance, security and scalability.

Basic, Executive and Detailed Design:

We structure all the engineering stages, from concept to execution, guaranteeing predictability and technical assertiveness.

Instrumentation systems:

Measurement and control of variables such as temperature, pressure, level and flow, with integration into control and supervision systems.

Electrical panels and MCCs:

Assembly and installation of control panels and Motor Control Centers, with optimized design and certified assembly.

Modernization of substations and electrical rooms:

Technological updating and layout adjustment of critical infrastructures, improving the performance and safety of the electrical installation.

Commissioning and Start-up:

Testing and validation services for electrical and automation systems, ensuring that everything works as designed.

Energy Efficiency Solutions

Technical diagnosis to optimize energy consumption, reduce losses and improve supply stability.

Industrial installations:

Complete execution of electrical infrastructure and instrumentation in industrial plants, with safety, compliance and an optimized schedule.

Technological solutions to connect, digitize and optimize all levels of industrial production with a focus on operational intelligence and data-driven decision-making:

Consulting for the Industrial Digitalization journey

Consulting is a specialized service that helps companies implement digital technologies in their production processes. This journey involves a profound transformation, from collecting and analyzing data to automating tasks and creating smarter products and services.

Internet of Things (IoT) solutions:

Deployment of sensors and connected devices that collect real-time data on critical process variables.

Solutions with RFID technology:

This technology works by means of electronic tags, called tags, which contain chips capable of storing information and an antenna to receive and transmit signals. When a tag approaches an RFID reader, it is energized by the radio wave and sends back the stored information.

Big Data and Operational Data Analysis:

Consolidation and analysis of large volumes of data for continuous improvement and evidence-based decisions.

Integration with SAP:

Integration with SAP consists of connecting a company's different systems and software to SAP's powerful enterprise resource planning (ERP) system. This connection allows various processes, from production to accounting, to be automated and centralized on a single platform.

We develop systems that connect the shop floor to corporate systems, promoting greater traceability, productivity and operational intelligence.

MES (Manufacturing Execution Systems) platforms:

A Manufacturing Execution System, or MES, is a software tool that acts as a link between production planning and the shop floor. It offers precise, real-time control of all production processes, from the issuing of an order to the shipment of the final product.

Integration of Production Systems:

Unification of various technologies and protocols to guarantee data exchange and synergy between the different plant systems.

Digital Quality Control:

Implementation of automatic checkpoints and validation systems within the production line.

Production Data Collection:

Continuous monitoring of variables such as cycle time, rejects, productivity and faults.

Dashboards and Real-Time Indicators:

Interactive visualizations to track productivity, efficiency, downtime and OEE.

Traceability and Batch Management:

Precise control of the origin and destination of materials, with complete records for auditing and recall.